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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 175 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 1.25%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.97V (1.24%)
Voltage at Load End237.0 VLoss: 3.0 V (1201.6 W)
Power & Breaker (125%)96.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A439.03 V (182.93%)0.0 V724.19 V (301.75%)175611.7 WDrop/Amp High
12 AWG3.31 mm²20 A275.89 V (114.95%)0.0 V455.08 V (189.62%)110354.2 WDrop/Amp High
10 AWG5.26 mm²30 A173.61 V (72.34%)66.4 V286.37 V (119.32%)69443.4 WDrop/Amp High
8 AWG8.37 mm²50 A109.1 V (45.46%)130.9 V179.97 V (74.99%)43640.7 WDrop/Amp High
6 AWG13.3 mm²65 A68.66 V (28.61%)171.3 V113.26 V (47.19%)27464.1 WDrop/Amp High
4 AWG21.15 mm²85 A43.18 V (17.99%)196.8 V71.22 V (29.68%)17270.6 WDrop/Amp High
3 AWG26.67 mm²100 A34.24 V (14.27%)205.8 V56.48 V (23.53%)13696.0 WDrop/Amp High
2 AWG33.62 mm²115 A27.16 V (11.32%)212.8 V44.8 V (18.67%)10864.7 WDrop/Amp High
1 AWG42.41 mm²130 A21.53 V (8.97%)218.5 V35.52 V (14.8%)8612.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.07 V (7.11%)222.9 V28.16 V (11.73%)6828.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.54 V (5.64%)226.5 V22.34 V (9.31%)5417.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.74 V (4.48%)229.3 V17.72 V (7.38%)4296.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.52 V (3.55%)231.5 V14.05 V (5.85%)3407.4 WDrop/Amp High
250 kcmil126.7 mm²255 A7.21 V (3.0%)232.8 V11.89 V (4.95%)2883.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.01 V (2.5%)234.0 V9.91 V (4.13%)2403.1 WDrop/Amp High
350 kcmil177.3 mm²310 A5.15 V (2.15%)234.8 V8.5 V (3.54%)2060.2 WDrop/Amp High
400 kcmil202.7 mm²335 A4.51 V (1.88%)235.5 V7.43 V (3.1%)1802.0 WDrop/Amp High
500 kcmil253.4 mm²380 A3.6 V (1.5%)236.4 V5.94 V (2.48%)1441.5 WDrop/Amp High
600 kcmil304.0 mm²420 A3.0 V (1.25%)237.0 V4.96 V (2.06%)1201.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.4 V (1.0%)237.6 V3.96 V (1.65%)961.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.8 V (0.75%)238.2 V2.97 V (1.24%)720.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 175 feet one-way at 240V (1-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 3.0V (1.25%) and delivers 237.0V at the load.

What size aluminum wire is required for 400 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.97V (1.24%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.