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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 175 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 2.27%
Aluminum Wire (≤3% Drop)6 AWGDrop: 5.66V (2.36%)
Voltage at Load End234.5 VLoss: 5.46 V (109.1 W)
Power & Breaker (125%)4.8 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A21.95 V (9.15%)218.0 V36.21 V (15.09%)439.0 WDrop/Amp High
12 AWG3.31 mm²20 A13.79 V (5.75%)226.2 V22.75 V (9.48%)275.9 WDrop/Amp High
10 AWG5.26 mm²30 A8.68 V (3.62%)231.3 V14.32 V (5.97%)173.6 W~ ≤5%
8 AWG8.37 mm²50 A5.46 V (2.27%)234.5 V9.0 V (3.75%)109.1 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A3.43 V (1.43%)236.6 V5.66 V (2.36%)68.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.16 V (0.9%)237.8 V3.56 V (1.48%)43.2 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.71 V (0.71%)238.3 V2.82 V (1.18%)34.2 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.36 V (0.57%)238.6 V2.24 V (0.93%)27.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.08 V (0.45%)238.9 V1.78 V (0.74%)21.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.85 V (0.36%)239.1 V1.41 V (0.59%)17.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.68 V (0.28%)239.3 V1.12 V (0.47%)13.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.54 V (0.22%)239.5 V0.89 V (0.37%)10.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.43 V (0.18%)239.6 V0.7 V (0.29%)8.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.36 V (0.15%)239.6 V0.59 V (0.25%)7.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.3 V (0.13%)239.7 V0.5 V (0.21%)6.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.26 V (0.11%)239.7 V0.42 V (0.18%)5.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.23 V (0.09%)239.8 V0.37 V (0.15%)4.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.18 V (0.08%)239.8 V0.3 V (0.12%)3.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.15 V (0.06%)239.8 V0.25 V (0.1%)3.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.12 V (0.05%)239.9 V0.2 V (0.08%)2.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.09 V (0.04%)239.9 V0.15 V (0.06%)1.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 175 feet one-way at 240V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 5.46V (2.27%) and delivers 234.5V at the load.

What size aluminum wire is required for 20 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 5.66V (2.36%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.