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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

15 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 15 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)12 AWG3.31 mm² · Drop: 2.96%
Aluminum Wire (≤3% Drop)8 AWGDrop: 4.63V (1.93%)
Voltage at Load End232.9 VLoss: 7.09 V (106.4 W)
Power & Breaker (125%)3.6 kW20A Breaker Recommended

All AWG & kcmil Wire Gauges for 15 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A11.29 V (4.7%)228.7 V18.62 V (7.76%)169.3 W~ ≤5%
12 AWG3.31 mm²20 A7.09 V (2.96%)232.9 V11.7 V (4.88%)106.4 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A4.46 V (1.86%)235.5 V7.36 V (3.07%)67.0 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A2.81 V (1.17%)237.2 V4.63 V (1.93%)42.1 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.77 V (0.74%)238.2 V2.91 V (1.21%)26.5 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.11 V (0.46%)238.9 V1.83 V (0.76%)16.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.88 V (0.37%)239.1 V1.45 V (0.61%)13.2 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.7 V (0.29%)239.3 V1.15 V (0.48%)10.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.55 V (0.23%)239.4 V0.91 V (0.38%)8.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.44 V (0.18%)239.6 V0.72 V (0.3%)6.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.35 V (0.15%)239.7 V0.57 V (0.24%)5.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.28 V (0.12%)239.7 V0.46 V (0.19%)4.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.22 V (0.09%)239.8 V0.36 V (0.15%)3.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.19 V (0.08%)239.8 V0.31 V (0.13%)2.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.15 V (0.06%)239.8 V0.25 V (0.11%)2.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.13 V (0.06%)239.9 V0.22 V (0.09%)2.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.12 V (0.05%)239.9 V0.19 V (0.08%)1.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.09 V (0.04%)239.9 V0.15 V (0.06%)1.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.08 V (0.03%)239.9 V0.13 V (0.05%)1.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.06 V (0.03%)239.9 V0.1 V (0.04%)0.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.05 V (0.02%)240.0 V0.08 V (0.03%)0.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 15 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 15A load over 120 feet one-way at 240V (1-Phase), you need 12 AWG copper wire. This produces a voltage drop of 7.09V (2.96%) and delivers 232.9V at the load.

What size aluminum wire is required for 15 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 4.63V (1.93%).

What breaker size is needed for a 15A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (15A × 1.25 = 18.8A), which corresponds to a standard 20A circuit breaker.