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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 1.92%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 4.79V (1.99%)
Voltage at Load End235.4 VLoss: 4.61 V (576.8 W)
Power & Breaker (125%)30.0 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A94.08 V (39.2%)145.9 V155.18 V (64.66%)11759.7 WDrop/Amp High
12 AWG3.31 mm²20 A59.12 V (24.63%)180.9 V97.52 V (40.63%)7389.8 WDrop/Amp High
10 AWG5.26 mm²30 A37.2 V (15.5%)202.8 V61.37 V (25.57%)4650.2 WDrop/Amp High
8 AWG8.37 mm²50 A23.38 V (9.74%)216.6 V38.56 V (16.07%)2922.4 WDrop/Amp High
6 AWG13.3 mm²65 A14.71 V (6.13%)225.3 V24.27 V (10.11%)1839.1 WDrop/Amp High
4 AWG21.15 mm²85 A9.25 V (3.86%)230.7 V15.26 V (6.36%)1156.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.34 V (3.06%)232.7 V12.1 V (5.04%)917.1 WDrop/Amp High
2 AWG33.62 mm²115 A5.82 V (2.43%)234.2 V9.6 V (4.0%)727.5 WDrop/Amp High
1 AWG42.41 mm²130 A4.61 V (1.92%)235.4 V7.61 V (3.17%)576.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.66 V (1.52%)236.3 V6.03 V (2.51%)457.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.9 V (1.21%)237.1 V4.79 V (1.99%)362.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.3 V (0.96%)237.7 V3.8 V (1.58%)287.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.83 V (0.76%)238.2 V3.01 V (1.25%)228.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.54 V (0.64%)238.5 V2.55 V (1.06%)193.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.29 V (0.54%)238.7 V2.12 V (0.88%)160.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.1 V (0.46%)238.9 V1.82 V (0.76%)138.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.97 V (0.4%)239.0 V1.59 V (0.66%)120.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.77 V (0.32%)239.2 V1.27 V (0.53%)96.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.64 V (0.27%)239.4 V1.06 V (0.44%)80.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.51 V (0.21%)239.5 V0.85 V (0.35%)64.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.39 V (0.16%)239.6 V0.64 V (0.27%)48.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 120 feet one-way at 240V (1-Phase), you need 1 AWG copper wire. This produces a voltage drop of 4.61V (1.92%) and delivers 235.4V at the load.

What size aluminum wire is required for 125 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 4.79V (1.99%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.