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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 75 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 1.2%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 2.99V (1.25%)
Voltage at Load End237.1 VLoss: 2.88 V (360.5 W)
Power & Breaker (125%)30.0 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 75 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A58.8 V (24.5%)181.2 V96.99 V (40.41%)7349.8 WDrop/Amp High
12 AWG3.31 mm²20 A36.95 V (15.4%)203.1 V60.95 V (25.4%)4618.6 WDrop/Amp High
10 AWG5.26 mm²30 A23.25 V (9.69%)216.7 V38.35 V (15.98%)2906.4 WDrop/Amp High
8 AWG8.37 mm²50 A14.61 V (6.09%)225.4 V24.1 V (10.04%)1826.5 WDrop/Amp High
6 AWG13.3 mm²65 A9.2 V (3.83%)230.8 V15.17 V (6.32%)1149.4 WDrop/Amp High
4 AWG21.15 mm²85 A5.78 V (2.41%)234.2 V9.54 V (3.97%)722.8 WDrop/Amp High
3 AWG26.67 mm²100 A4.59 V (1.91%)235.4 V7.56 V (3.15%)573.2 WDrop/Amp High
2 AWG33.62 mm²115 A3.64 V (1.52%)236.4 V6.0 V (2.5%)454.7 WDrop/Amp High
1 AWG42.41 mm²130 A2.88 V (1.2%)237.1 V4.76 V (1.98%)360.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.29 V (0.95%)237.7 V3.77 V (1.57%)285.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.81 V (0.76%)238.2 V2.99 V (1.25%)226.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.44 V (0.6%)238.6 V2.37 V (0.99%)179.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.14 V (0.48%)238.9 V1.88 V (0.78%)142.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.97 V (0.4%)239.0 V1.59 V (0.66%)120.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.8 V (0.34%)239.2 V1.33 V (0.55%)100.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.69 V (0.29%)239.3 V1.14 V (0.47%)86.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.6 V (0.25%)239.4 V1.0 V (0.41%)75.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.48 V (0.2%)239.5 V0.8 V (0.33%)60.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.4 V (0.17%)239.6 V0.66 V (0.28%)50.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.32 V (0.13%)239.7 V0.53 V (0.22%)40.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.24 V (0.1%)239.8 V0.4 V (0.17%)30.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 75 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 75 feet one-way at 240V (1-Phase), you need 1 AWG copper wire. This produces a voltage drop of 2.88V (1.2%) and delivers 237.1V at the load.

What size aluminum wire is required for 125 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 2.99V (1.25%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.