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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 20 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 0.32%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 0.8V (0.33%)
Voltage at Load End239.2 VLoss: 0.77 V (96.1 W)
Power & Breaker (125%)30.0 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 20 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A15.68 V (6.53%)224.3 V25.86 V (10.78%)1960.0 WDrop/Amp High
12 AWG3.31 mm²20 A9.85 V (4.11%)230.1 V16.25 V (6.77%)1231.6 WDrop/Amp High
10 AWG5.26 mm²30 A6.2 V (2.58%)233.8 V10.23 V (4.26%)775.0 WDrop/Amp High
8 AWG8.37 mm²50 A3.9 V (1.62%)236.1 V6.43 V (2.68%)487.1 WDrop/Amp High
6 AWG13.3 mm²65 A2.45 V (1.02%)237.5 V4.04 V (1.69%)306.5 WDrop/Amp High
4 AWG21.15 mm²85 A1.54 V (0.64%)238.5 V2.54 V (1.06%)192.8 WDrop/Amp High
3 AWG26.67 mm²100 A1.22 V (0.51%)238.8 V2.02 V (0.84%)152.9 WDrop/Amp High
2 AWG33.62 mm²115 A0.97 V (0.4%)239.0 V1.6 V (0.67%)121.3 WDrop/Amp High
1 AWG42.41 mm²130 A0.77 V (0.32%)239.2 V1.27 V (0.53%)96.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.61 V (0.25%)239.4 V1.01 V (0.42%)76.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.48 V (0.2%)239.5 V0.8 V (0.33%)60.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.38 V (0.16%)239.6 V0.63 V (0.26%)48.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.3 V (0.13%)239.7 V0.5 V (0.21%)38.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.26 V (0.11%)239.7 V0.42 V (0.18%)32.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.21 V (0.09%)239.8 V0.35 V (0.15%)26.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.18 V (0.08%)239.8 V0.3 V (0.13%)23.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.16 V (0.07%)239.8 V0.27 V (0.11%)20.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.13 V (0.05%)239.9 V0.21 V (0.09%)16.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.11 V (0.04%)239.9 V0.18 V (0.07%)13.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.09 V (0.04%)239.9 V0.14 V (0.06%)10.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.06 V (0.03%)239.9 V0.11 V (0.04%)8.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 20 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 20 feet one-way at 240V (1-Phase), you need 1 AWG copper wire. This produces a voltage drop of 0.77V (0.32%) and delivers 239.2V at the load.

What size aluminum wire is required for 125 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 0.8V (0.33%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.