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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.13%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 5.31V (2.21%)
Voltage at Load End234.9 VLoss: 5.12 V (563.4 W)
Power & Breaker (125%)26.4 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A82.79 V (34.5%)157.2 V136.56 V (56.9%)9106.7 WDrop/Amp High
12 AWG3.31 mm²20 A52.02 V (21.68%)188.0 V85.82 V (35.76%)5722.7 WDrop/Amp High
10 AWG5.26 mm²30 A32.74 V (13.64%)207.3 V54.0 V (22.5%)3601.1 WDrop/Amp High
8 AWG8.37 mm²50 A20.57 V (8.57%)219.4 V33.94 V (14.14%)2263.1 WDrop/Amp High
6 AWG13.3 mm²65 A12.95 V (5.39%)227.1 V21.36 V (8.9%)1424.2 WDrop/Amp High
4 AWG21.15 mm²85 A8.14 V (3.39%)231.9 V13.43 V (5.6%)895.6 WDrop/Amp High
3 AWG26.67 mm²100 A6.46 V (2.69%)233.5 V10.65 V (4.44%)710.2 WDrop/Amp High
2 AWG33.62 mm²115 A5.12 V (2.13%)234.9 V8.45 V (3.52%)563.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A4.06 V (1.69%)235.9 V6.7 V (2.79%)446.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.22 V (1.34%)236.8 V5.31 V (2.21%)354.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.55 V (1.06%)237.4 V4.21 V (1.76%)280.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.03 V (0.84%)238.0 V3.34 V (1.39%)222.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.61 V (0.67%)238.4 V2.65 V (1.1%)176.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.36 V (0.57%)238.6 V2.24 V (0.93%)149.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.13 V (0.47%)238.9 V1.87 V (0.78%)124.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.97 V (0.4%)239.0 V1.6 V (0.67%)106.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.85 V (0.35%)239.2 V1.4 V (0.58%)93.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.68 V (0.28%)239.3 V1.12 V (0.47%)74.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.57 V (0.24%)239.4 V0.93 V (0.39%)62.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.45 V (0.19%)239.5 V0.75 V (0.31%)49.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.34 V (0.14%)239.7 V0.56 V (0.23%)37.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 120 feet one-way at 240V (1-Phase), you need 2 AWG copper wire. This produces a voltage drop of 5.12V (2.13%) and delivers 234.9V at the load.

What size aluminum wire is required for 110 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 5.31V (2.21%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.